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制造能力(Manufacture Capability)



1、设计研发  Design & Research

    中航工业陕飞拥有自己的设计研究院,具有中型运输机的整机设计能力,可为转包生产提供研发支持。

    SAIC has its own R&D Center and the capabilities of designing a complete aircraftwhich can provide support to subcontract production.

 

2、工装设计制造 Tooling Design & Manufacture

    中航工业陕飞拥有独立的工装设计制造能力,能够设计制造中型运输机所需要的钣金成型模、夹具、复材加工模具、装配型架等各类工装。可为转包生产提供工装支持。

    SAIC has the capability to design and manufacture various toolings as required by mid-sized transport aircraft production. This tooling capability can be used to support subcontract production.

 

    

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3、工艺技术ME

    中航工业陕飞拥有一支经验丰富工艺技术团队,能完成各类冷工、热工试验、检测及分析,以及各类技术文件的编制和培训。可为转包生产提供工艺技术支持。

    SAIC has an experienced ME department capable of doing manufacturing engineering and metallurgy analysis, chemical and physical tests,  and preparing various technical documents. The ME department can provide support to subcontract production.

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4、钣金加工 Sheet Metal

    现有200 多台大中型钣金加工设备,能对长度在10M以内的大型蒙皮零件CNC拉伸成型; 有总吨位达7.7万吨的橡皮囊液压成型机;能对500X1500X 16000mm以内尺寸零件进行表面抛丸强化;有50-6000吨的钣金冲压设备,等。可为转包生产提供有效支持。

    SAIC owns more than 200 sets of large and medium equipment for sheet metal production, some of the capability includes:

    CNC Stretch skin up to 10m in length;

    Bag press with total tonnage of 7, 7000 tons;

    Shot peening of parts up to 500X1500X16000mm;

    Punch presses of 50-6,000 tons

    All of these can support subcontract production.

    主要钣金加工设备:橡皮囊液压机、蒙皮拉伸机、蒙皮滚弯机、型材拉弯机、数控下料铣、闸压床等.

    The main equipment  includes : bag press, CNC skin stretch machine, CNC section bending machine, section former, NC router, braking press etc.


5、数控加工 NC Machining

    中航工业陕飞拥有40多台3轴、5轴等先进的数控加工设备,其中有台面长度36 (行程24),宽度2.5米的大型5轴数控铣床。可为转包生产提供有效支持。

    SAIC owns more than 40 sets of 3 axis/5axis NC machine, including a large 5 axis NC machine with working table of 36m long (24m of effective travel) and 2.5m wide. All of them can support subcontract production.

    主要设备有:大型五坐标双龙门三轴数控铣床、双主轴五坐标数控龙门铣床、五坐标立式加工中心、三坐标双主轴数控龙门铣床等。

 

 

 

 

 

 

 

    Main equipment include: large double gantry 5-axis CNC machine with 3 spindles, double spindles 5-axis CNC gantry machine, 5- axis vertical CNC machine and double spindles 3- axis CNC gantry machine, etc.

6、复材加工 Composite Material Manufacture

   中航工业陕飞拥有复材加工所需要的热压罐、固化炉等设备,其中热压罐:直径φ2.5m长度7m,最高温度250可对蜂窝板材料进行拉伸,对大型浸胶复合材料、碳纤维材料和有机玻璃进行加工等。可为转包生产提供有效支持。

   SAIC has autoclave, heating curing furnace and other equipment for composite material manufacture. The parameter of heating curing furnace is: diameter φ2.5m, length 7m, highest temperature 250. SAIC can support subcontract production with its composite capability such as honeycomb plate stretching, making parts with prepreg, carbon fiber and transparences, etc.

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7、飞机装配 Aircraft Assembly

    中航工业陕飞有中型运输机的飞机部件装配、总装的能力,可为转包生产提供有效支持。

    SAIC is capable of assembling mid-sized aircraft and can support subcontract production for both sub-assembly and major component assembly.

 

 

 

 

 

 

 

 

 

8、计量测试 Metrology

    中航工业陕飞有540多台(套)试验和计量设备;获得国家二级航空计量资格证书和中国陕西省质量技术监督局计量合格证书;主要计量和检测设备有电子拉伸试验机、材料疲劳试验机、涡流探伤仪、超声波检查仪、激光跟踪仪、CMM测量机等,其中大型CMM测量机台面长16,宽2.5,测量高度1.8。可为转包生产提供有效支持。

    SAIC has more than 540 sets of equipment for test and measurement. SAIC has obtained national Level 2 aviation metrology certificate and  metrology certificates of Shaanxi Bureau of Quality and Technical Supervision. Main equipment for measuring and testing includes: electronic tensile tester, material fatigue tester, eddy current Detector, ultrasonic fault detector, laser tracker, CMM and so on. The large CMM has 16 m long, 2.5m wide working table, with measurable height up to 1.8m. All of these can support subcontract production.


9、热表处理 Heat Treatment

    中航工业陕飞有80多个热处理电炉和表面处理槽、能对中小尺寸黑色金属进行各种热处理;能对大型铝合金零件进行硫酸阳极化、铬酸阳极化、硬氧化和厚化学铣切等。

    SAIC has more than 80 sets of heat treatment furnaces and surface treatment tanks for different size of parts. They can also be used for sulphuric acid anodizing, chromic acid anodizing, hard oxidation and thick chemical milling.

 

 

 

 

 

 

 

 

 

10、特种工艺  Special Process

    中航工业陕飞于2007年获得了热处理、化学处理、无损检测NADCAP认证,并通过了每年的资质审核.  中航工业陕飞取得认证的特种工艺包括BAC5602,5019,571954235946等。

    SAIC obtained NADCAP approval for heat treatment, chemical process and NDT in 2007 and has been renewed successfully each year.  Approved Special Process include

    BAC5602-Heat Treat of Aluminum;

    BAC5019-Chromic Acid Anodizing-Class 1&3;

    BAC5719-Chemical Conversion Coating for Aluminum;

    BAC5423-Penetrant Inspection;

    BAC5946- Temper Inspection of Non-ferrous Alloys (applies to BAC5602);

    BSS7039 -Liquid Penetrant Inspection;

    ASTM-B-117- Salt Spray Testing;

    NAS 410-NDT Personnel Certification Level 3 Penetrant.

 

 


发布日期:2012-10-12    阅读 10205 次   
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